Stapleton-Spence Co-Pack Capabilities Overview
From concept to processing and distribution, Stapleton's experienced food scientists and co-packing professionals provide turnkey solutions to help get your food product to market quickly. This presentation demonstrates Stapleton's packing capabilities: RTD/Hot Fill Beverage Bottling, Bagging (Form/Fill/Seal, Preformed Pouch, Pillow Pack, Standup Pouch - dried fruit/vegetables, candies, and confectionery products), Hot Fill Canning (dried fruits and sauces), Aseptic Industrial Processing and Packaging (sauces, concentrates, purees). Convenient West Coast operations.
2. Stapleton’s: Living Green 3. Certifications BRC - A Grade Silliker Food Safety - Gold Rating USDA - Excellent Rating Sustainable Agriculture - Superior Rating FDA QAI Organic Kosher 4. Bottling Capabilities RTD Beverages / Hot Fill 12-96 oz PET or Glass Containers 38 mm and 43mm Closure Sizes Custom Filler and Capper (2012) Sleeve Labeling Machine (2012) Spot and Wrap Labeling Min Contract Volume: 50,000 bottles Product Examples: 100% Juice, Juice Drinks, Tea Brewing and Bottling (we brew tea and botanicals onsite), Sports Beverages, Flavored Waters, Concentrates, Syrups 5. Bottle Type Paper Label Sleeve Label 16oz Panel P4084 Yes Yes 16oz PowerFlex Longneck P3839 Yes Yes 20oz Panel P4159 Yes Yes 20oz PowerFlex Longneck P4228 Yes Yes 32oz Panel C-1371-PD Yes Yes 46oz Panel C-4323-PD Please inquire Yes 500ml PowerFlex Dome P-4162 Yes Yes 64oz Panel Round C-1586-PD Please inquire Yes 64oz Pinch Grip C-2519-PD Yes N/A 64oz Rectangle Power Block C- 2519-PD N/A Glass Bottles Please inquire 6. • 200 Gallon Enterprise Manufacturing SS Supply Tank • 20 ft. 12 Pass Tubular Heat Exchanger ( 75 GPM Capacity) • 180 ft. Hold Tube ( 30 Seconds @ 192 f) • Dual RTD - ABB Control / Recording Charts • Chilled Juice return utilizing Thermaline Plate and Frame Heat Exchanger Bottling Equipment 7. Batching and Tank Capacity • Thermo Engineering of Arizona Dual Stage Screener • Jacketed Mix Tank 1800 gls Ingredients with Capacity for: Brewing Tea per Shift 36,000 gls, Blending Juices per Shift 36,000 gls • Mix Tank # 1 (5000 gls) • Batch Tank # 2 (8800 gls). with Hepa Filter and UV Lights • Magnet Rare Earth • Filter; Inside Support Tube .125" Perforation, Outer Filter Socks Mesh as Specified • Batch Tank # 5 (4328 gls) • Silo Tanks. With Hepa Filter and UV Lights Capacity 4 Silo Tanks of 8930 gls per Tank 8. ABC DEPALITIZOR, M/N 108R S/N 22567, 400 PPM BEVCO BOTTLE RINSER, M/N 610 S/N J5683 BUILT JAN. 1994, 400 PPM SLEEVE SEAL BOTTLE TEMPERING TUNNEL PACIFIC MONOBLOCK FILLER CAPPER, 32 STATION ROTORY LEVEL FILLING MACHINE, 12 HEAD ROTORY CAPPER, M/N L-32-T-63-C-12- CESF24, S/N 1516 ZALKIN CAPPER, MACHINE TYPE CA 8 320 NG SERIES 23100 PECO HIGH SPEED EJECTOR, EJH SERIES-ST, 800+ CPM BEVCO CAP STERLIZER M/N M170R2PPI S/N J16423 BUILT NOV 2004) Bottling Flow Diagram I&H BOTTLE COOLER,6 FEET WIDE x 50 FEET LONG, 2 ZONE (LABEL OPTION #1) SLEEVE SEAL, SSL-450 SLEEVE LABELER, 450 BPM (LABEL LENTH 100MM) BOTTLE SIZES 025-0130, LABEL LENTH 25MM-300MM (LABEL OPTION #1) SLEEVE SEAL, SLEEVE SHRINK TUNNEL (LABEL OPTION #2) PE FUTURA TOP LABELER, WRAP AROUND OR SPOT LABELER, M/N 1120/20T/3S/3E TAPTONE 300 FILL LEVEL INSPECTION SYSTEM 9. LINX DIAGRAPH 5900 PRINTER FOOD INSTRUMENT CORP. ADR-50D UNIVERSAL CLOSURE MONITOR HAMERICK HMS CHALLENGER CASE PACKER, S/N 12-1704, 25 CPM Bottling Flow Diagram (continued) LINX DIAGRAPH 5900 PRINTER (CASE OPTION #1) SWF TRAY FORMER, M/N GMA1T4, MACHINE #1089, 12-35 TRAYS PER MIN. 7"X8-1/8" MIN, 34"X36" MAX/ (CASE OPTION 2) ELLIOTT CASE FORMER M/N 93 SFIL-T, 15 CPM, CASE RANGE LENGTH 6" TO 16", WIDTH 6" TO 16", HEIGHT 6" TO 16" FOXJET THERMAL JET INK JET SYSTEM, SOLO SERIES IS, PRINT SPEED 200 FPM 300 DPI CONTINUOUS 3M-MATIC CASE TAPE SYSTEM, M/N 12AF ARPACK SHRINK BUNDELER, M/N 25TW-28, S/N 3875 LANTECH Q-PAL PALLETIZER S/N QP000042 25 CPM 10. Receive Ingredients/Pkg Liquid Sugars HAACP Flow Chart Warehouse Ingredients/Pkg Jacketed Batch Tank #1 Batch Tank # 2 Magnet Filter Heat Exchanger Cool 120-130°F Filter Fill Seal, Label, Code Warehouse Batch Tank # 5 Ship Heat 180°F Ingredients: Sugar Water If invert added 35% Tartaric Acid & 50% Sodium or Potassium Hydroxide Silo Tanker Ship Packaging: Scholle Bag Kraft Bin Bin Liner Label Ink B Biological Pathogens (E-Coli, Salmonella, Mold…C.Botulinum) C Chemical Pesticides, Cleaning Compounds, Residues, oil, grease P Physical Foreign material (leaves, wood, stone, metal, plastic, glass, insects, ingredient packaging, rodents and other filth or unidentified material 11. Other Capabilities - Bagging Form/Fill/Seal, Preformed Pouch, Pillow Pack, Standup Pouch Sizes up to 3lb Bag Width – 3 to 9 inches Bag Height – 5.75 – to 11.5 inches Min Contract Volume – 15,000 Bags Product Examples: Dried Fruit, Dried Vegetables, Legumes, Candies and Confectionery. 12. Key Bagging Equipment Pouch Filler & Sealer Mfg: Toyo Jidoki Co., LTD Model: TT-8CN Manufacture No. 1076436-10 Machine No. 2832 Vol. 00 Date 09.Mar.2007 13. Other Capabilities - Canning Hot Fill Dried Fruits/Sauces: Standard #10 Can (1 gallon size), #5 Can, #300 Can (16 oz.), 250 g Can Min Contract Volume – 30,000 cans 14. Aseptic, Industrial Processing and Packaging Puree to Desired Particle Size Evaporation to Desired Brix Aseptic Packaging in 5 Gallon Aseptic Bag-in-Box, 55 Gallon Aseptic Drums, 250 Gallon Square Tote Min Contract Volume – 5,000 Gallons Product Examples: Sauces, Concentrates, Purees, Tomato Based Products, Baking Products 15. Preventative Maintenance Internal QC and Sanitation HACCP - CCP GMP Verification Lab Equipment Calibration Pre-Op QC Inspection Internal Pest Management BRC Certification Audit Kosher Certification Water Biological Testing Management Meeting (Review) Third Party Pest Management DFA Inspections (3x Annually) Internal Audit HACCP Review Audit and Inspection Schedule DAILY WEEKLY MONTHLY ANNUALLYQUARTERLY Organic Certification Instrument Calibration HACCP Review Food Defense Comprehensive Water Testing Preventative Maintenance Preventative Maintenance Preventative Maintenance Internal QC and Sanitation Internal QC and Sanitation Internal QC and Sanitation 16. Product Development and Consulting Services New Product Formulations Idea Generation Ingredient Sourcing / Reformulations Food Prototypes Recipe Development Scale Up Experienced in Developing High-End Tea Products (we brew tea and botanicals onsite) Nutritionally Enhanced Beverages High-End 100% Juice Products Value Oriented Juice Drinks Traditional Juice Items Sauces Dried Fruit Mixes Miscellaneous Services Dried Fruit Raw Material Processing Warehouse and Product Distribution Label Design Marketing 17. Why Companies Choose Stapleton’s Stapleton’s passion and dedication to excellence is something we are proud of, and something you can count on. • Experience: Our dedicated food scientists and contract packing team specialize in co-packing, private labeling, logistics and food product development. • Full Line of Services: Private labeling, sourcing, product development and co-packing services. • Location, Location, Location: Convenient West Coast operation close to major distribution centers as well as the port of Oakland for exports. Choose Stapleton’s to save on shipping costs for raw materials and finished goods. Production is done in our clean, modern food processing plant. • Cost Effective, Tailored Solutions: Our hands-on-approach allows us to better understand the challenges you face and in turn, provide customized solutions to fit your needs. • Quality & Certifications: We source only quality ingredients and strictly adhere to our certified manufacturing and quality assurance processes. Our certifications include BRC, FDA, Organic, USDA “Excellent” Rating, “Superior” Sustainable agriculture rating, FDA, Kosher and more. 18. To discuss your next project, call Victor Hong, 408-297-8815 x1313 firstname.lastname@example.org www.californiacopackers.com www.stapleton-spence.com Stapleton-Spence Packing Company 1900 Highway 99, Gridley, CA 95948
- 1. Stapleton-Spence Packing Company 1900 Highway 99, Gridley, CA 95948 Family Owned Since 1951 1999 - Relocated San Jose Facility to Current Location 108,000 Square Feet on 27.59 Acres 3 Covered Loading Docks Tank Storage to Load/Unload Tanker Trucks 6 Production Lines 20,000 Sq. Feet Solar Water Heating System 2 Million Gallon On-Site Water Treatment Plant